Overall Solution Of Box-packing Machine

Automatic cartoning machine integrates light, machine, electricity and gas. It is controlled by computer. It is suitable for the automatic automatic loading of goods, such as medicines, foods, health products and other plates and bottles. The folding and conveying of the manual, the forming and conveying of the carton, the loading of the articles and instructions into the carton, the tongue and paper package at the ends of the carton, etc., and the automatic rejecting of the defective products. It can be combined with the blister packaging machine to form a packaging line inverter. The cartoning machine can be roughly divided into a plate type automatic cartoning machine according to the object of the cartoning (the carton is mostly a blister-packed medicine plate) and a bottle type. Automatic cartoning machine (the cartoning object is mostly a medicine bottle), the two are roughly the same in the process flow, mainly used in the pharmaceutical industry inverter
The current cartoning machine speed is generally 80-100 plates (bottles) / Min Inverter
Process Description:
Automatic cartoner feeding is generally divided into three inlets: the instruction inlet, the vial/medicine inlet and the machine box inlet. The entire process from the feeding of the machine package to the final packaging can be roughly divided into four stages: lower box, open, filled, and closed. The lower box action usually involves a suction cup sucking a paper cassette from the paper tray feed port, descending to the main line of the loading box, fixing the paper cassette by a rail card position and opening the paper cassette with a push plate, and there are two The card that moves forward moves up from below, jamming the side of the carton from the front and rear, opening the box at right angles and moving forward to the loading area. After filling in the loading area, the mechanism of the machine folds the ears into the left and right guide rails and then performs the closing operation.
Process Flow Chart:

The overall solution of the cartoning machine
Technical difficulties:
As shown in the process flow chart, the white paper detection in the inspection process is mainly used to detect whether there is any function of mixing white paper in the manual. Because the words on the drug label are generally printed relatively small, sometimes the gap between the lines is large, so it is difficult to detect with general fiber optic sensors. OMRON's E3C series laser sensors can detect sensitively. Each line of small fonts on the manual has been proven to help customers achieve white paper detection.
Omron overall solution and its advantages:

The overall solution for the cartoning machine< Br />PLC: OMRON multi-function machine CP1L
Advantages:
Breakthrough to the inverter positioning function, no need to calculate the inverter deceleration position, but also a quick and simple positioning operation of the inverter < Br /> Built-in USB programming port, can also expand 2 serial ports, free to choose RS232C, RS485. Communication with OMRON's inverter can directly call Smart FB (function block), eliminating the cumbersome communication program writing steps of the customer
Supporting multiple interrupt functions, can put some programs with higher real-time requirements Interrupt the program so that it is not affected by the cycle of the entire program cycle. There are a wealth of instruction terms for PID operations, floating-point operations, trigonometric functions, etc.
HMI: OMRON color touch screen NS series < Br /> Advantages:
has a wide variety of screens
and OMRON controller has strong compatibility, can directly call the inverter parameter adjustment screen in the SAP library, no need to write any communication program
Supports languages ​​in 41 countries, one screen can display up to 16 languages
Supports up to 1000 recipe functions
Inverter: High-performance compact inverter 3G3MZ series
Advantages:
Support open-loop vector control and V/f control, which can ensure that the motor can run at high torque at low speed, with 150% overload capacity
Built-in Modbus protocol communication (RS485 interface), You can also choose the fieldbus card to adapt Devi ceNet, Profibus-DP, CANopen and other high-speed communication
Built-in EMI noise filter can effectively reduce the electromagnetic interference generated by 3G3MZ, up to Class B level? Sensor: Laser sensor E3C-LDA boxing manual Word detection or not

The overall solution for the cartoning machine< Br />Sensor: Photoelectric sensor E3Z series
Advantages:
Amplify the built-in type, the detection distance is the first in the industry
Using a universal connector, it can be set on the spot, easy to operate, save space
Strengthen the high reliability of the production line, free from the impact of the site and installation environment.
Achieve substantial power savings and complete energy conservation for environmental protection purposes
Applicable to the world standard for international certification standards Design, can also be used with confidence overseas
Sensor: Proximity sensor E2K-X series
Advantages:
In addition to metal, it can also detect non-metal such as water, oil, glass, plastic
Screw cutting type. There are a wide variety of types such as M12/M18/M30. Easy installation
OMRON system solution to achieve performance
accurate detection and can successfully remove the white paper manual
cartoning machine speed in 80-100 plates (bottles) / min
from a full range System products to a wide range of sensors, OMRON's comprehensive product system covers almost all the industrial control products required on the cartoning machine, and each product has its own independent advantages and has very high compatibility between our products. Customers using OMRON's complete system solution not only saves workload and development costs, but also greatly improves the overall performance of the machine.